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Custom Corner: Design Considerations for A/V Racks

Lee Distad


Published: 04/20/2010 11:11:19 AM EST in Custom Installation

6 comments

Custom Corner: Design Considerations for A/V Racks

At the heart of any integrated home system is the equipment rack, and how it is laid out is crucial. Yet integrators don't always agree on the best practices for optimally building an equipment rack. Here are some guiding principles for the laying out and installing a nice rack.

Airflow: A good rack is a semi-sealed unit, with a managed, measured airflow. Even without fans, convection should draw heat away from the equipment, allowing it to operate in an acceptable temperature range.

With that in mind, the equipment that generates the most heat should be located towards the bottom of the rack. In the old days, that was exclusively amplifiers. But today, this includes devices like media servers and HD PVRs. The principle here is that even without an active cooling system, heat will rise up and away from the hottest devices, and dissipate out of the upper vents before the devices above them warm up. Add in active cooling from a fan system, as you should, and the convection is boosted, keeping the rack cool.

Ergonomics: While some racks are hidden away in an equipment room, others are accessible by the client, such as in some media and cinema room designs.

In the case of racks where users need access to equipment like Blu-ray players, or most likely a game console, give thought to locating these devices at a universally reachable height, such as waist-level for an average-sized adult. Bending over to load a disc is inconvenient and aggravating, and the client's children shouldn't have to climb a chair to load a disc into the PlayStation 3.

Serviceability: The reality of electronics is that sometimes devices die, and need to be replaced. This is especially true of HD-PVRs. With that in mind, unbolting and removing a dead component from a rack can be time consuming, but that can be minimized by organizing the wire management in a clear and logical manner such that that removing any one device doesn't interfere with the wiring for too many other boxes.

By that same token, designers and installers need to know all of the devices inside and out, along with their requirements then account for these before bolting equipment into the rack. Case in point: a few years ago, I tested a 4x4 HDMI matrix switcher. The switcher had a bank of dip switches hidden beneath a panel on the underside of the box. Strangely, the factory presets were not what was needed for the device to function: the installer needed to reset them. I learned this from their tech support; the information was not in the manual.) If I had already bolted the box into a rack and wired it up before this discovery, that would have been a colossal waste of time.

Labeling: It's no exaggeration that a rack will contain dozens or hundreds of cables. Integrators need two things to simplify their cabling: Different coloured cables for each discipline (control, video, etc), as well as a sturdy label maker like a Dymo Rhino Pro. Colour-coding plus clear, concise labels for what each cable is and where it's going is central to a good design philosophy.

For readers who want to learn more, rack vendor Middle Atlantic's Thermal Management White Paper covers rack design in great detail, and is an invaluable resource that's worth studying.





Article Tags:  equipment, devices, system, clear, management, device, switcher, cables, needed, removing, design, racks, convection, airflow, integrators, media, active, hidden, cooling, client,

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Custom Corner: Design Considerations for A/V Racks








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6 comments »


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Eli47 June 19, 2010, 05:39 am

The Thermal Management White Paper is great, and reminded me of a simple demonstration of how natural air circulation can cool, by opening a very low placed door, and a high windows on opposing sides of the room. Standing by the door, one could feel the rush of air being drawn in, once the windows were opened.

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Mergatroid April 27, 2010, 21:11 pm

Excellent article. The white paper was very good too. I think a lot of the differences of opinion can be solved by common sense. I especially liked the idea of pressurizing the inside of the rack to reduce dust contamination. This also solves the problem of dust being pulled through the front of some units such as DVD players and PS3s or any device with openings on the front. And, as a show of support, in Canada the word is colour. Note that your browser spell checker is American. Marketnews.ca is Canadian.

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Lee D April 26, 2010, 13:00 pm

Hi Ted, I'd meant to better address that there are two prevailing schools of thought (controversy is maybe too strong a word), "hot stuff at the top" vs. "hot stuff at the bottom." You're point about mass on the bottom is a good one. As well, I'm in the camp of using convection to draw warm air up and away from the hottest components. The Middle Atlantic paper remains a good resource, I just didn't have another handy that reflected the other view.

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TedS April 23, 2010, 16:39 pm

Lee, Page 16 of the Middle Atlantic paper you reference states: "When using passive convection in high ambient temperatures, the components that generate the most heat should be placed near the top of the cabinet, except when loaded racks are transported to job sites, or in a seismic installation." This contradicts your statement that: "With that in mind, the equipment that generates the most heat should be located towards the bottom of the rack. " However, the Middle Atlantic paper then notes on page 23 that "in hot ambients with fans, put amps on top (for passive convection put amps on bottom). Seems like there is a lot of contradicting going on, even within Middle Atlantic's own material. Could you try to clarify this? In my designs I typically recommend placing amplifiers near the bottom of an equipment rack, it is not for cooling efficiency but for stability and accessibility/serviceability reasons as they are usually the heaviest pieces. Also, I don't recommend passive cooling in small rooms (closets) or in applications where there is more than one rack of equipment.

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ChristinePersaud April 22, 2010, 13:10 pm

"colour" is the Canadian spelling of the word.

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HotDJDave April 22, 2010, 02:29 am

It's spelled "color."

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